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The design of the device using NC Lathe CA6140 control, part of the main transmission system using AC spindle motor and graded by the pulley driven spindle gearbox, through the inverter and gearbox to achieve sub; Feed System used by stepper motor driven ball screw slowdown after campaign vertical feed system through a gear after the ball screw drive, in the horizontal feed system through two gear-driven ball screw; Tool to automatically transfer tool carrier (4-position), thus achieving automatic tool change; by MCS-51 series 8051 data to be dealt with. from the I / O interface stepper pulse output signal to control the feed rate and itineraries; In order to maintain the function of cutting thread, to the outer end of spindle or other appropriate location loaded pulse generator; Lathe will be transformed into Tailstock manually controlled electric Tailstock.

本设计利用数控装置对CA6140普通车床进行控制,主传动系统部分采用交流调频主轴电动机经带轮及分级齿轮变速箱驱动主轴,通过变频器和齿轮变速箱实现分段无级变速;进给系统采用步进电机通过减速后驱动滚珠丝杠运动,在纵向进给系统中通过一级齿轮减速后驱动滚珠丝杠,在横向进给系统中通过二级齿轮减速驱动滚珠丝杠;刀架改为自动转位刀架从而实现自动换刀;通过MCS-51系列8051单片机对数据进行计算处理,由I/O接口输出步进脉冲信号控制进给速度和行程;为了保持切削螺纹的功能,要在主轴外端或其它适当部位装上脉冲发生器;将车床的手动尾座改造成为可控电动尾座。

The design of the device using NC Lathe CA6240 control, part of the main transmission system using AC spindle motor and graded by the pulley driven spindle gearbox, through the inverter and gearbox to achieve sub; Feed System used by stepper motor driven ball screw slowdown after campaign vertical feed system through a gear after the ball screw drive, in the horizontal feed system through two gear-driven ball screw; Tool to automatically transfer tool carrier (4-position), thus achieving automatic tool change; by MCS-51 series 8051 data to be dealt with.

本设计利用数控装置对CA6240普通车床进行控制,主传动系统部分采用交流调频主轴电动机经带轮及分级齿轮变速箱驱动主轴,通过变频器和齿轮变速箱实现分段无级变速;进给系统采用步进电机通过减速后驱动滚珠丝杠运动,在纵向进给系统中通过一级齿轮减速后驱动滚珠丝杠,在横向进给系统中通过二级齿轮减速驱动滚珠丝杠;刀架改为自动转位刀架从而实现自动换刀;通过MCS-51系列8051单片机对数据进行计算处理,由I/O接口输出步进脉冲信号控制进给速度和行程;为了保持切削螺纹的功能,要在主轴外端或其它适当部位装上脉冲发生器;将车床的手动尾座改造成为可控电动尾座。

If not, the bearings will be worn and the life will be shortened, The methods of maintenance are as follows: oiling once for each shift. It should be noticed that the oil channel must be cleaned immediately if the oil is not be consumed or the loss is slow then 50# motor oil should be added. The oil cup is placed on the upper end of principal axis. Each shift should add 3# lithium base grease once with grease gun on bearing of principal axis base and bearing of milling roller. Disconnect and clean the analyzer once for 6 months and apply 3# lithium base grease. Apply lithium base grease for bearing room.(see lubrication system for details).

保养方法如下:主轴加油时间每班一次,但必须注意,发现油杯的油没有损耗或损耗太慢时,应立即清洗油道,再加50#机械油,油杯位置在主轴上端,主轴底座轴承,磨辊轴轴承每一班用黄油枪加注3#锂基润滑脂一次,分析器轴承每六个月拆开清洗一次,加足3#锂基润滑油,风机轴承室加锂基润滑脂。

ABSTRACT The researches of this thesis are carried out around the development of high performance machine tool spindle permanent magnet synchronous motor and its drive system. Five parts are included: First of all, concerning the operating characteristics of the machine tool spindle drive system, the optimum current control strategies of spindle PMSM are determined; The design rules of spindle PMSM's key parameters are summarized, based on the study on the influences of the design parameters on the performances of the PMSM operating at different current control strategies; The practical methods to improve the flux-weakening ability of the PMSM are presented; Based on the analysis and comparison of the operating performances of PMSM with different rotor structures, a novel PMSM rotor structure, which is of excellent mechanical performance, suitable for fluxweakening operation and can improve the torque output capacity in the same time, is presented.

本文围绕高性能机床主轴永磁同步电动机及其传动系统的设计研究展开,所做工作主要包括五部分:首先,确定了主轴永磁同步电动机定子电流的最优控制策略;通过对不同控制策略下主要设计参数对主轴永磁同步电动机性能影响的计算研究,总结了参数设计规律;提出了永磁同步电动机弱磁扩速的实用措施;在分析比较不同转子磁路结构电机的性能,尤其是弱磁扩速能力的基础上,提出了一种机械性能优越,易于弱磁扩速,同时能保证电机恒转矩运行时的转矩输出能力的新型转子磁路结构。

The transform matrixes were obtained to converting coordinates between incident plane axes and crystal eigent axes.

刚体中心惯量主轴上任意一点的惯量主轴与刚体的三条中心惯量主轴重合或平行。

Processing efficiency as a result of cutting-axis achieve the revitalization of planning released the equipment manufacturing industry to adjust exhaust turbocharger atc common faults and exclusion of high-speed cutting edge technology used in the blanking die in and outside the ring of rolling bearing fault diagnosis methods of the term commonly used brief summary of metal material factor in the quality of process performance aluminum water purification technology gap separating sub-micron technology the basic principles of rotary broaching the installation of the basic principles of positioning technology in the context of the characteristics of the engine crankshaft camshaft grinding high-speed implementation of the project highlights the emergence of diagnostic bearing cage diagnostic system 10 cases of preventive measures hardening die steel crack analysis of elastic deformation of the analysis error δφ maintenance and repair pneumatic tools processing tools prismatic conical shape when the surface of the workpiece form error ina sets of cylindrical sliding zgb200x220x180 ina sets of cylindrical sliding cylinder zgb180x200x180 ina zgb160x180x150 ina sets of cylindrical sliding sliding sliding cylinder zgb140x155x150 ina sets zgb120x135x120 ina sets of sets of cylindrical sliding zgb110x125x100 ina sets zgb100x115x100 ina cylindrical cylindrical sliding sliding sliding cylinder zgb90x105x80 ina sets zgb80x90x80 ina sets of sets of cylindrical sliding zgb70x80x70 cnc machine tools in general the structure of the spindle drive motor and the use of the exchange servo motor,the dc converter or to eliminate brush maintenance and high-speed electrical and mechanical constraints,through the belt driving the movement to the spindle,so that the spindle reaches a certain speed to achieve the stepless speed regulation,and consistent use of the speed signal converter to confirm the speed of the motor to achieve the directive,and then cutting into the knife,resulting in improved efficiency

摘 要:由于加工切削效率轴达到实习心得振兴数控机床实习心得发布装备制造业调整废气涡轮增压器常见故障及排除换刀高速切削技术的优势在冲裁模中废旧滚动轴承内外环设备故障诊断常用简易方法名词简介金属材料工艺性能铝材质量因素净化水处理技术空白亚微米分离技术回转拉削基本原理定位安装的基本原则特征技术产生的背景发动机曲轴凸轮轴的高速磨削加工五轴机实施中数控机床实习心得涌现诊断轴承保持架诊断系统预防措施10例模具钢淬火裂纹分析弹性变形误差δφ的分析维护及保养气动工具棱体成形车刀加工圆锥面工件时产生的形状误差 ina 圆柱滑动套 zgb200x五轴机x180 ina 圆柱滑动套数控机床实习心得180x200x180 ina 圆柱滑动套 zgb160x机床实习心得x150 ina 圆柱滑动套 zgb数控机床实习心得x155x150 ina 圆柱滑动套 zgb120x135x120 ina 圆柱滑动套 zgb110x125x100 ina 圆柱滑动套 zgb100x115x100 ina 圆柱滑动套 zgb90x105x80 ina 圆柱滑动套 zgb80x实习心得x80 ina 圆柱滑动套 zgb70x80x70 数控机床的主轴机床信息交流网结构一般采用交流电机和伺服电机,采用变频器或以消除直流电机电刷维护和高速限制,通过带传动把运动传给主轴,进而使主轴达到一定的转速来实现无级调速,同时利用变频器的速度一致信号来确认电动机达到了指令速度后,再进刀切削加工,从而提高了效率

The cutter location in NC generative ultrasonic grinding process for parallel ruled surface with cylindrical grinding wheel was analyzed,the structure of NC generative ultrasonic grinding device was introduced,the design of grinding spindle assembly and the spindle's driving scheme was also introduced,system hardware and software design had been finished.

分析了圆柱磨轮数控展成超声磨削平行直纹面时的刀具空间位置,介绍了数控展成超声磨削成形加工机床的总体结构,论述了磨轮主轴部件设计及主轴驱动方案,实现了主轴变频调速控制系统软硬件设计。

Of Taiwan and certain of overseas secondhand grinder factory, we also provided the service of hydrostatic spindle substitute for different kinds of secondhand surface grinders of internal famous surface grinder manufactories, and their works all deserved excellent evaluation. So it can supply different clients diversification selectiveness.

除了中小型平面磨床搭配静压主轴后,可大幅提升加工效率及加工品质外,尤其在龙门型平面磨床上的应用,可完全克服一般制造厂对於振刀痕的问题,并能有效提升加工品质及效率,只要在正常使用情况下,静压主轴的寿命几乎可达十年以上免更换,减少客户在主轴设备的维修及更新费用。

The dynamo runs at rull speed to drive main shaft,then the main shaft makes the emulsifying wings in emulsification grove rotate,which absorbs the liquid in its brand groove into ring groove through guide vanes on upper and lower side s of the groove.The v

由电动机全速运转带动主轴,经主轴转动乳化框槽内之乳化翼片,使其将桶槽内之液体经框槽上、下两侧之导流叶片吸入环状框槽内,经以主轴为中心高速圆周旋转叶片;连续使乳化翼端刀面与乳化框间极小之间系高频率之强力切割剪断、粉碎,再借叶片高速离心旋转排挤,持续循环混合,以极短之时间即可完成均质乳化之处理。

Calculates the coordinates of the spindle and drive shaft and checking the center distance, determined department spindle must use dislodges the gear.

根据柴油机齿轮室盖的结构特点、加工部位、尺寸精度、表面粗糙度及生产率等要求,确定该机床为单工位卧式组合机床;为确保加工精度,采用&一面两销&的定位方案;为实现无级调速,安全可靠,选择液压滑台;根据零件的大小及被加工孔的位置确定主轴箱的轮廓尺寸;由加工工艺选择滚珠轴承主轴,通过计算扭矩确定主轴和传动轴的直径;齿轮的模数是通过类比法确定;齿轮齿数和中间传动轴的位置是由&计算、作图和多次试凑&相结合的办法确定;计算主轴、传动轴的坐标并进行中心距验算,确定部分轴上需采用变位齿轮;轴上的齿轮套、键等零件按轴号选取相应的标准件。

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