成形件

Based on the WM-model, the various stages of SPIF process was studied and the forming characters have been realized. Based on the SM-model of the truncated cone, the blank thickness element was sub-meshed into three levels. And through the forming simulation of the process, access to the plate stress and strain of the different regions in forming, and proposed the establishment of a sub-regional mechanism to explain the incremental forming, that is, in different regions, sheet deformation is different. In the main region which reflects the major character of SPIF, the deformation pattern is the composition of bending and extrusion.

基于完整有限元分析模型对渐进成形过程的各阶段进行分析，从而全面认识渐进成形的特点；基于方锥台件局部有限元分析模型，并将板材厚度方向的单元细分为三层，通过成形过程仿真，获取成形中，板材不同区域的应力、应变情况，提出并建立分区域的渐进成形机理解释，即，在不同区域，板材的变形方式是不同的，其中，对体现渐进成形主要特点的方锥台件和圆锥台件的侧壁充分变形区域，其变形方式是拉伸-弯曲复合变形。

Utilized the correlative knowledge of mathematics and theoretical mechanics, the movement measure of the rolling forming of rectangle ring have been studied that based on the ring rolling theory. And the corresponding geometrical models and mathematical models have been established. It was revealed the variation law of ring in the cold rolling process.With the rolling processing, the inside and outside diameters of ring gradually increased with the cures similarly hyperbolic and the augment speed of the inside diameter was obviously larger than the augment speed of the outside diameter. With the rolling processing, the displacement, speed and acceleration of the ring centre gradually increased in the feeding direction in the horizontal and vertical ring rolling mill. With the rolling processing, the moment of inertia which ring reeled its centre and the whirligig of ring gradually increased. It caused the rotary speed gradually decreased. And it was benefit to decrease the circle tolerance and improve the precision of final molding.

本文基于环件轧制理论，运用相关的数学知识和理论力学知识，研究了冷轧过程中矩形截面环件轧制成形的运动测量，并建立相关的几何模型和数学模型，揭示了冷轧过程中环件的变化规律：随着轧制过程的进行，环件的内外径随类似于双曲线的曲线逐渐增大，且环件内径增大速度大于外径增大速度；在卧式轧环机和立式轧环机下，随着轧制过程的进行，环件中心的位移、速度及加速度不断增大；随着轧制过程的进行，环件绕其中心的转动惯量不断增大，导致环件的转速不断减小，这样有利于环件的整圆和最终成形环件的精度。

The intellectualization of axisymmetrical workpiece is an important research field of sheet-metal-forming intellectualization and is the basis of intellectualization of complicated curved face workpiece.

轴对称件拉深成形的智能化是板材成形智能化研究的一个重要领域，是研究复杂曲面件智能化拉深成形的基础。

It is widely employed in many industrial domains. The most attractive domain of ring rolling technology is to roll the rings with specially-shaped cross section directly. But the rolling deformation law of ring with specially-shaped cross section is more complicated compared with rectangle section ring and in the process there are lots of special phenomenon such as underfilling, shrinking-drawing, concave, saucer shape and etc.

环件轧制技术最有吸引力的领域和发展方向是直接轧制成形截面轮廓复杂的异形截面环件，然而，与矩形截面环件相比，异形截面环件轧制成形规律更复杂，轧制过程中常常出现截面轮廓充不满、拉缩、凹坑、碟形等各种特有现象，这些现象是异形截面环件轧制成形规律的客观反映。

Combined hourglass control in analysis of cold ring rolling process;2. Recent status and development of real-time measurement and online control technology in cold ring rolling ;3. The influence law of feed rate of idle roll on the quality of end face of ring,axial width spread ratio,roll force,roll moment and metal flow characteristic in cold ring rolling process has been explored through the FEM numerical simulation of the ring with rectangular cross-section based on the elastic-plastic dynamic explicit FEM under the Abaqus software environment.

基于Abaqus/Explicit提供的显式动力学有限元算法，对矩形截面环件冷辗扩进行了有限元数值模拟，揭示了芯辊进给速度对环件冷辗扩过程中环件端面质量、轴向宽展率、辗扩力、辗扩力矩以及金属流动特性的影响规律，并从金属塑性成形原理和塑性加工力学等角度对这些规律进行了合理的解释，从而获得了进给速度对冷辗扩成形的影响规律，为环件冷辗扩在实际应用中进给速度的选择提供了依据，对揭示冷辗扩成形机理也具有十分重要的意义。

The influence law of feed rate of idle roll on the quality of end face of ring,axial width spread ratio,roll force,roll moment and metal flow characteristic in cold ring rolling process has been explored through the FEM numerical simulation of the ring with rectangular cross-section based on the elastic-plastic dynamic explicit FEM under the Abaqus software environment.

基于Abaqus/Explicit提供的显式动力学有限元算法，对矩形截面环件冷辗扩进行了有限元数值模拟，揭示了芯辊进给速度对环件冷辗扩过程中环件端面质量、轴向宽展率、辗扩力、辗扩力矩以及金属流动特性的影响规律，并从金属塑性成形原理和塑性加工力学等角度对这些规律进行了合理的解释，从而获得了进给速度对冷辗扩成形的影响规律，为环件冷辗扩在实际应用中进给速度的选择提供了依据，对揭示冷辗扩成形机理也具有十分重要的意义。

The ideal injection system formed in line density parts, and not effected by all the flow, the intake-side gate and the impact, relatively speaking , to Cold flow, if hot runner to achieve this, we must maintain the material in the hot runner in the molten state, not with the forming of sending.

理想的注塑系统形成密度一致的部件，不受所有的流道、飞边和浇口水口的影响。相对冷流道来讲，热流道要做到这一点，就必须维持材料在热流道内的熔融状态，不会随成形件送出。

The effect of the friction between rolls and ring can be ignored and the effect of the spread velocity of rolling on the deformation of ring is illustrated.

通过模拟分析比较，揭示出了环件轧制过程中的金属流动规律：轧制时，环件外侧的变形最大，厚向中心部位变形最小，内侧的变形程度介于中间；环件内外环面的压应力分布和变化规律：在垂直于环件轴线的对称面上，压应力分布近似对称状态，而且在对称面上的应力最大，往端面方向开始减小；指出了环件轧制中轧辊与环件摩擦对环件成形的影响：对于环件的宽展变形，摩擦的影响很小，可以忽略；分析了环件进给速度对环件成形的影响并阐述了环件厚向中心部位凹陷产生的原因，提出防止凹陷的措施：在轧制时，尽量使用快的进给速度有利于防止端面凹陷的产生；研究了导向辊位置对环件成形以及轧辊受力的影响：导向辊的位置对环件的宽展变形影响很小，但对轧辊的受力影响较大，当导向辊的中心位置位于毛坯初始中心位置之上时，驱动辊和芯辊的受力相对较小，这是导向辊导向时优先考虑的位置。

Detailed investigation have been made into the three important factors of part shape, deformation conditions and forming methods based on the overall analysis of influence of various factors on the forming accuracy of pressings.

本文在综合分析了各种因素对冲压件成形精度影响规律的基础上，对提高冲压件成形精度的三个重要因素包括零件形状、变形条件及冲压成形方法进行了详细的研究。

In addition, the blank holding force that is required to avoid wrinkle and rupture during conical part deep drawing is researched. The necessity of reasonable blank holding force in pressing is expounded. From the view of mechanical analysis, the wrinkle critical condition of side-wall is derived for the first time by the stress state of side-wall, the main deformation region on blank. According to the critical condition of plastic instability for flange, side--wall, corner of punch on blank, The blank holding force in conical part deep drawing is divided into four different regions within its forming figure. The basic principle of reasonable blank holding force during stamping is summarized and provided. The mathematical model of reasonable blank holding force that avoids the wrinkle and rupture is established and verified by the finite element numerical simulation and the grid experiment method. The result shows that it is accurate and reliable.

此外，本文还研究了圆锥形件拉深成形过程中，随着拉深变形过程的进行，毛坯为避免产生起皱、破坏缺陷而对压边力的需求情况，阐明了圆锥形件拉深成形过程中压边力合理变化的必要性；由毛坯主要变形区悬空锥壁部分的受力变形情况，从力学分析的角度，首次推导得出了圆锥形零件悬空锥壁起皱失稳的临界条件；并根据主要变形区法兰、悬空锥壁及凸模圆角部分的塑性失稳临界条件，在其成形范围图中，将圆锥形件成形过程中的压边力划分为四个区域；总结并提出了圆锥形件成形过程中压边力合理变化的基本原则；建立了防止起皱、破坏缺陷产生的压边力合理变化的数学模式，并得到了有限元数值模拟及网格实验法的验证，证实了理论分析结果的正确性和可靠性。

In this paper, the requirement analysis, design and implementation of the system are introduced in detail.

此论文详细介绍了系统的需求分析，系统设计和具体实现。

In the context of economic globalization is increasingly deepening, China's economy can not be spared.

在经济全球化日益加深的背景下，中国经济不可能做到独善其身。