自动机床

Machining process and general information:· General Information – Tooling o Plan to have own engineering group as company expands o Hwasung is subcontracted to do engineering currently o Uses same cutting tools as in Korea facility – all diamond o Regrind tools if can o Hwasung has capability to surface grind, repair dies, and make molds with wire EDM process · General Information – Machining o Boundary samples are used: okay, borderline, not good o Quality room has separate windows for incoming and outgoing parts o New equipment will be coming in from FM LaGrange plant o Each operation has pictures and job instructions for what to check and which gage to use to check part o Parts are manually loaded into machine or pallet, depending on line o Auditor checks parts for verification: after operator checks part, puts in bin, auditor checks part and reloads back on line o Have tool management system o A pokeyoke check is used for orientation prior to loading o Machines are guarded o Mostly have CNC machines o Manual chip collection systems o If automated, have robots with grippers to load/unload parts from pallets o After final inspection, operator visually inspects and loads onto plastic dunnage with the crown up and loads into the washer o Repairs: filing down of burrs or sharp edges after anodizing the crown o Have 2 Excello machines for special machining of the pin bores o 2.7% scrap for gasoline pistons o Cycle time is 18 seconds for gasoline piston o Process – Wash o Spray system o 4 stations: heated wash, wash with degreaser, 2 rinse stations o Uses RO water o Operator blow dries piston and puts on dunnage with crown up o Parts wheeled into coating room o Needs major improvements here o Chemical analysis done for bath in chemical room o Comments/Observations: o Relatively small piston facility, but plans for additional space.

加工工艺和一般信息：·–的一般信息工具 o 有自己的工程集团，随着公司的扩展计划 o Hwasung 是分包做当前工程 o 用途相同的扦插工具，如在韩国设施–所有钻石 o 回收料工具如果可以 o Hwasung 已表面研磨，修复模具，和模具丝电火花加工能力过程·一般信息–加工 o 界限示例用于：好交界，不好 o 质量房间有单独的窗口传入和传出的部件 o 新设备会在来从调频拉格朗日植物 o Each 操作具有图片和工作说明的什么复选，计为使用检查部分 o 部件是手动加载到机器或托盘，取决于行 o 审计检查验证零件：置于 bin，运算符检查部分后，核数师检查部分并重新加载回行上 o 有工具管理系统 o 为 pokeyoke 复选用于在加载之前的定位 o 机被保护 o Mostly 有数控机床 o 手动芯片收集系统 o 自动，如果有与要加载/卸载部分从托盘 grippers 机器人 o 后最终检验，运算符将直观地检查并加载到与塑料衬垫冠了与到洗衣机负荷 o 修复：提交下毛刺或锋利的阳极氧化冠后 o 有 2 Excello 机特别加工的销孔 o 2.7%废料的汽油活塞 o 周期时间是为汽油活塞式 18 秒 o 过程–洗 o 喷射系统 o 4 站：加热洗、与脱脂剂洗、 2 冲洗站 o 使用反渗透水 o 运算符吹干活塞式并将了放冠衬垫 o 部件轮式进涂层房间 o 需要重大改善在这里 o 为在化学的房间里浴做的化学分析 o 注释/结论： o 相对小活塞式设施，但额外的空间的计划。

The Company are the production of forged steel valve series of professional firms, using international standards and national standards, a modern scientific management as the goal, actively introduce advanced technology and equipment, the use of CNC machining to ensure accuracy and interchangeability Products , valve sealing the introduction of automatic welding equipment and high temperature wear-resistant cobalt-base Stellite hard alloy material, the valve can be assured that the main components and quality of physical and chemical properties.

本公司是生产锻钢系列阀门的专业公司，采用国际标准和各国家标准，以现代化科学管理为目标，积极引进国内外先进技术和设备，采用数控机床加工，确保产品精度与互换性，阀门密封采用自动堆焊设备和耐磨高温的司太钴基硬质合金材料，确实保证阀门主要零件的理化性能和质量。

Machine use automatic lubrication system,have unoil alarm functions in order to ensure the mechanical components operate normally.

机床采用自动润滑系统，具有无油报警功能，以保障机械部件正常运转。

Cutting current upslope can be adjusted to prevent damages of nozzle electrode by inrush current on arc striking extend its usage time.

有电弧同步信号及弧压信号输出接口，便于自动切割的运动控制，特别适合与数控机床及机器人配套使用

This kind of working procedure processing numerical control engine laths must use many kinds of cutting tools in the processing process, therefore must have trades the knife installment automatically, also is the knife storehouse which said, in order to select the different cutting tool, completes the different working procedure the processing craft.

这类多工序加工的数控机床在加工过程中要使用多种刀具，因此必须有自动换刀装置，也就是所说的刀库，以便选用不同刀具，完成不同工序的加工工艺。

Combination machine tools of future development will be more adopts stepless motor and transmission of ball screw, etc, to simplify structure and shorten the production beat, Using digital control system and spindle box, jig automatic replacement system, in order to improve the process adjustability, Flexible manufacturing systems and into.

组合机床未来的发展将更多的采用调速电动机和滚珠丝杠等传动，以简化结构、缩短生产节拍；采用数字控制系统和主轴箱、夹具自动更换系统，以提高工艺可调性；以及纳入柔性制造系统等。

The high pressure hose and the low pressure hose are mainly used as the high pressure hose and the brake oil line of machine, automobile, engineering machine, motorbike and as the pneumatic instrument line for the autocontrol system of petroleum, chemical industry, medicine, refining and so on.

高压、压软管主要用于机床、车、程机械、托车上的高压软管、车油管及石油、工、药、炼等工业自动控制中气动仪表线等等。

Automatic programming and machining simulation have designed in the CNC system. Inputting design parameters of cam mechanism through the interface of programming system in automatic programming, the special program of machining planar cam is generated automatically. Machining simulation is to simulate the machining process of grinding wheel and planar cam by using animation method, so as to verify the validity of NC code.

自动编程能够通过用户界面输入凸轮机构的设计参数，生成只适合该机床的特定数控代码；加工仿真用动画方式模拟砂轮和平面凸轮的磨削过程，用于验证数控加工程序的正确性。

This module machine tool needs to be realized to drill the center bore and mill the ends of the axle.Also it can do with automatic control and by hand.

本组合机床要求能实现钻中心孔和铣两端面，能进行手动和自动控制，铣削头能作10mm的微调。

May set up, operate and troubleshoot a variety of standard and NC machines like turret, vertical turret, NC and engine lathes, NC machining center, grinders, drill presses and automatic chucking machines.

设置，操作和解决各种标准的数控设备，如车床，立式铣床和数控车床和普通车床、数控加工中心、磨床、钻床、自动卡盘式机床。

I will endeavour to find you some assistance.

我尽力帮你找人帮忙。

At first I only know bruck is the idol of American younglings, afterwards I returned back to Taiwan ,even in Beijing last year ,I saw her poster everywhere, I was so surprised at her charm.

起初我只晓得布鲁克雷德丝是美国少男少女崇拜的偶像，后来回台湾，甚至去年在北京，居然也四处看见她的海报，才惊讶她的魅力之大。